
Wearable Straps
Skin-safe, sweat-proof silicone watch and tracker straps with matte or glossy cosmetic finishes.
Application Overview
A strap touches skin all day: it must be soft, hypoallergenic, sweat-proof and hold color. We mold wearable straps in skin-safe LSR with matte (paint-free) or glossy finishes, integrated buckle retainers and quick-release spring-bar features. Cosmetic color matching to Pantone is included in development.
Technical Standards
- โISO 10993-5 / -10 skin-contact biocompatibility grades
- โRoHS / REACH compliant; nickel-free metal hardware options
- โSweat / UV / cosmetic-cream exposure color-fastness testing
- โTear and pull strength validated at spring-bar and buckle zones
Manufacturing Process
Straps are LSR injection molded with in-mold texture; multi-color versions use two-shot tooling.
- Paint-free matte finish molded by tool texture โ nothing to wear off
- Spring-bar holes and quick-release features molded in one cycle
- Pantone color matching at D65 and TL84
- Post-cure for low volatiles and consistent softness
Quality Inspection
- ๐100% visual inspection (flash, short-shot, contamination) before packing
- ๐Dimensional verification against approved drawing; FAI report on first shipment and after any tooling change
- ๐Hardness per ASTM D2240 (Shore A) on every batch
- ๐Lot traceability: material batch, cure records and operator logged for every carton
- ๐Pull test at spring-bar and buckle retention zones per lot
- ๐Color verification against approved master under D65/TL84
- ๐Cosmetic visual audit per limit samples
- ๐Tear strength sampling per ASTM D624
After-sales & Support
Every order ships with a Certificate of Conformance, First Article Inspection report and lot traceability records.
- Warranty: 12 months against material and workmanship defects
- Response: engineering reply within 24 hours, 8D report for confirmed quality issues
- Remedy: free replacement or credit for non-conforming batches; expedited re-shipment at our cost
- Support: free design-for-manufacturing review, material selection advice and sample policy for evaluation
- Recall readiness: full batch traceability enables targeted containment within 48 hours
Recommended Products
Real product lines we manufacture for this application โ click for full specs and RFQ.
More Consumer Electronics Applications
Need custom silicone parts?
From prototype samples to volume production โ send us your drawing or sample for a quote within 24 hours.
